Reduce risk and maintain compliance with our specialist risk management services.
We’re proud to be a leading provider of complete life cycle risk management solutions. From ensuring asset safety and legal compliance with our thorough engineering inspections to driving operational efficiency with our specialist non-destructive testing services, (and much more in between), we’re proud of the long-lasting partnerships we have formed with our customers over the last 160 years, based on the value of our solutions.
Thermography Surveys
Minimising the risk of unplanned downtime with Thermography Surveys
Uncover the invisible challenges within your equipment with BES Group’s Thermography Surveys. In instances of bearing failures, shaft misalignment, insulation breakdowns, circuit overloads, or faulty electrical connections, our surveys become critical to ensuring your operations run seamlessly and minimising the risk of unplanned downtime.
Uncover hidden issues and safeguard reliability for your critical equipment!
Contact us today to harness the power of BES Group's Thermography Surveys Contact us today to harness the power of BES Group's Thermography Surveys Contact us today to harness the power of BES Group's Thermography SurveysOur range of surveys that can be applied to your specific applications
Electrical Survey
Electrical thermal imaging surveys are a non-invasive, highly effective method for detecting potential electrical hazards that may not be visible during routine visual inspections or standard electrical testing. These surveys utilise a thermal imaging camera, which measures the surface temperature of electrical components and wiring.
Any anomalies found can indicate potential electrical faults, such as:
- Poor Connections: Loose or corroded connections generate heat due to increased resistance. Thermal imaging can pinpoint these connections, allowing for timely maintenance or replacement before they cause further damage or safety concerns.
- Overloaded Cables: When cables are carrying more current than they are rated for, they can overheat, leading to insulation damage and potential arcing or fires. Thermal imaging can identify these overloaded cables, enabling proper load management or replacement.
- Faulty Electrical Equipment: Faulty electrical equipment, such as transformers or junction boxes, can generate excess heat due to internal breakdowns or malfunctions. Thermal imaging can detect these overheating components, allowing for early identification and rectification of the problem.
- Hidden Hazards: Thermal imaging can also reveal hidden electrical hazards, such as overheating cables concealed behind walls or in enclosed spaces. These hidden hazards can be difficult to detect during a visual inspection or standard testing.
Building Survey
Building thermal imaging surveys, also known as thermographic surveys or heat mapping, are non-invasive techniques that utilise infrared cameras to capture detailed images of the surface temperature distribution of a building. These surveys provide valuable insights into the thermal performance of the building’s envelope, identifying potential heat loss or gain areas that may affect energy efficiency, comfort, and indoor air quality.
Thermal Imaging Surveys can:
- Identifying Heat Loss and Gain Areas: Thermographic surveys can pinpoint areas where heat is escaping from the building’s exterior or entering from the interior, providing valuable information for targeted insulation or ventilation improvements.
- Evaluating Building Envelope Performance: By analysing the thermal images, professionals can assess the overall effectiveness of the building envelope in maintaining a comfortable indoor climate while minimising energy consumption.
- Identifying Air Leaks and Gaps: Thermal imaging can detect air leaks around windows, doors, and other building components, allowing for timely sealing and improved air tightness.
Mechanical Survey
Mechanical thermal imaging surveys are non-invasive, non-contact methods that employ infrared cameras to capture detailed images of the surface temperature distribution of mechanical equipment.
These surveys are particularly useful for identifying potential mechanical faults, such as:
- Bearing Failures: Bearings are essential components in machinery, facilitating the smooth rotation of shafts and transferring rotational energy. However, bearings can fail due to wear, fatigue, or lubrication issues. Thermal imaging can detect bearing failures by identifying areas of excessive heat generation, indicating friction or rubbing between the bearing surfaces.
- Misalignment: Misalignment occurs when two rotating components are not properly aligned, causing excessive stress and wear. Thermal imaging can detect misalignment by identifying areas of uneven temperature distribution, indicating localised heat generation due to friction and vibration.
- Worn, Mismatched Belts: Belts can wear out, stretch, or become mismatched, affecting their efficiency and potentially causing damage to the system. Thermal imaging can detect worn or mismatched belts by identifying areas of excessive heat generation, indicating friction or rubbing between the belt and pulleys.
Refractory Survey
Refractory surveys are non-destructive testing techniques that employ specialised equipment to assess the condition of refractory linings in industrial furnaces, boilers, kilns, and pipework. These surveys are crucial for identifying potential faults or defects in the refractory material that could compromise the integrity of the equipment and lead to premature failure, safety hazards, or operational disruptions.
Refractory surveys have multiple applications, including:
- Industrial Furnaces: Refractory surveys are essential for assessing the condition of refractories in industrial furnaces, ensuring the integrity of the lining and preventing premature failure.
- Boiler Inspections: Refractory linings in boilers play a crucial role in protecting the boiler from corrosion and heat stress. Regular refractory surveys are essential for maintaining boiler efficiency and safety.
- Kiln Inspections: Refractory linings in kilns are subjected to high temperatures, abrasion, and chemical reactions. Refractory surveys can identify faults and ensure the stability and longevity of the kiln.
- Pipework Surveys: Refractory coatings on pipes are used to protect them from corrosion, erosion, and thermal shock. Refractory surveys can identify defects in these coatings and ensure the integrity of the piping system.
How our Thermography Surveys can benefit you!
Minimal downtime
Your assets and equipment will stay fully operational while the our surveys are being carried out.
Quick and accurate
Our surveys can be conducted quickly and easily, without any prior inspections or preparations.
Non-invasive
Rest assured, our surveys will not damage your assets or equipment in any way.
FAQs
What are the different types of Thermography?
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There are two main types of thermography:
– Active Thermography, which uses an external heat source to create a temperature difference.
– Passive Thermography, which uses the natural heat emitted by the object being inspected.
Are there any limitations with Thermography?
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There can be limitations with Thermography, includling:
– Interpretation: Without training and expertise with Thermography, it can be subjective.
– Visibility: Opaque materials can’t be inspected using Thermography.
To improve the accuracy, it is best practice to use the latest infra-red technology, calibrate your camera on a regular basis, be consistent with taking the images and carrying out the inspection in a controlled environment.
Did you know...
50%
improvement to the reliability of equipment by when using Thermography, according to the British Institute of Non-Destructive Testing (BINDT).
30%
reduction in maintenance costs by up to 30% through the use of Thermography, according to the University of Manchester.
20%
extended lifespan of equipment due to the implementation of Thermography, according to the National Physical Laboratory.
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