Asset Reliability

Condition Monitoring Solutions

We provide industry leading Condition Monitoring services to help you find asset problems before they cause critical issues – whether that’s unscheduled downtime or complete asset failure.

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Sector Automotive

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Our Condition Monitoring Solutions

Condition Monitoring is a predictive maintenance approach that involves identifying underlying problems. Our specialist engineers collect and analyse data from the asset, including temperature, vibration, and oil condition to identify any irregularities. If an anomaly is detected within the data, it could indicate repair or replacement is needed.

 

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American Bureau of Shipping

The American Bureau of Shipping (ABS) is a global maritime classification society that sets standards for the design, construction, and operation of ships and marine structures. It is one of the largest and most respected classification societies in the world, with a presence in over 100 countries, and by choosing them, we are prioritising quality, operational efficiency, and excellence in our maritime projects.

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Alcumus ISOQAR

Alcumus helps businesses of all sizes safeguard their people, operations, and the environment by providing a unified approach to managing Health, Safety, and Environmental, Social, and Governance (ESG) issues. Their services span industries, locations, contractor networks, and supplier chains. By partnering with Alcumus, BES Group and its testing, asset reliability, heavy lifting, and infrastructure divisions are equipped to deliver industry-leading services to our customers.

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Alcumus ISOQAR

Alcumus helps businesses of all sizes safeguard their people, operations, and the environment by providing a unified approach to managing Health, Safety, and Environmental, Social, and Governance (ESG) issues. Their services span industries, locations, contractor networks, and supplier chains. By partnering with Alcumus, we're equipped to deliver industry-leading services to our customers.

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Alcumus ISOQAR

Alcumus helps businesses of all sizes safeguard their people, operations, and the environment by providing a unified approach to managing Health, Safety, and Environmental, Social, and Governance (ESG) issues. Their services span industries, locations, contractor networks, and supplier chains. By partnering with Alcumus, we're equipped to deliver industry-leading services to our customers.

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Avetta

Avetta is a global supplier risk management (SRM) platform that helps organisations manage and mitigate risks associated with their supply chains. By partnering with them for their second party certification provision, we are prioritising our commitment to delivering exceptional services by mitigating supply chain risks and enhancing quality standards.

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MOBIUS Institute

Our partnership with the Mobius Institute, a global leader in condition monitoring training and certification, showcases our dedication to providing our students with the highest level of expertise in predicting asset failures and enhancing overall equipment effectiveness.

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Condition Monitoring at BES Group

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  • What can Condition Monitoring be applied to?
  • How can Condition Monitoring maintain your assets?
  • Key benefits of Condition Monitoring

Asset Condition Monitoring can be used to monitor a wide range of equipment, including rotating machinery, static machinery, and process assets.

At BES Group, our engineers are here to find the right service for your assets and the unique requirements of your industry. Our Condition Monitoring services rely heavily on data. This allows us to predict problems early, ensuring you have a clearer picture of when assets might fail – even before they do. A fully comprehensive Condition Monitoring report is provided with each service.

Condition Monitoring is relevant across various industries such as:

  • Manufacturing
  • Hospitality
  • Agriculture
  • Pharmaceutical
  • Marine and Offshore
  • Oil and Gas
  • Aerospace

Equipment can fail for many reasons, one of the most common issues is general wear and tear over time.

If your assets are demonstrating unusual vibrations and noises, unexplained high temperatures, or inefficiencies with production and quality, this indicates that your assets need to be examined.

Condition Monitoring can detect and diagnose problems before they cause issues for your business. It could be a singular part of a machine close to failure, but this can have a drastic effect on your overall operations. One part could lead to the entire machine shutting down, creating unplanned downtime and disrupted operations. Condition Monitoring involves proactive maintenance, so you can correct these issues early and prevent unnecessary losses.

An icon of a pound coin symbol with an arrow pointing down
Reduce cost

Identify problems early so you can schedule cost-effective repairs, rather than full asset replacement when it fails.

Minimise downtime

Diagnose problems before they turn into critical issues like equipment failure, so you can keep operations running seamlessly.

Improve efficiency

Detect issues that could affect the efficiency of your assets and avoid operational issues affecting business productivity or output.

  • What can Condition Monitoring be applied to?

    Asset Condition Monitoring can be used to monitor a wide range of equipment, including rotating machinery, static machinery, and process assets.

    At BES Group, our engineers are here to find the right service for your assets and the unique requirements of your industry. Our Condition Monitoring services rely heavily on data. This allows us to predict problems early, ensuring you have a clearer picture of when assets might fail – even before they do. A fully comprehensive Condition Monitoring report is provided with each service.

    Condition Monitoring is relevant across various industries such as:

    • Manufacturing
    • Hospitality
    • Agriculture
    • Pharmaceutical
    • Marine and Offshore
    • Oil and Gas
    • Aerospace
  • How can Condition Monitoring maintain your assets?

    Equipment can fail for many reasons, one of the most common issues is general wear and tear over time.

    If your assets are demonstrating unusual vibrations and noises, unexplained high temperatures, or inefficiencies with production and quality, this indicates that your assets need to be examined.

    Condition Monitoring can detect and diagnose problems before they cause issues for your business. It could be a singular part of a machine close to failure, but this can have a drastic effect on your overall operations. One part could lead to the entire machine shutting down, creating unplanned downtime and disrupted operations. Condition Monitoring involves proactive maintenance, so you can correct these issues early and prevent unnecessary losses.

  • Key benefits of Condition Monitoring
    An icon of a pound coin symbol with an arrow pointing down
    Reduce cost

    Identify problems early so you can schedule cost-effective repairs, rather than full asset replacement when it fails.

    Minimise downtime

    Diagnose problems before they turn into critical issues like equipment failure, so you can keep operations running seamlessly.

    Improve efficiency

    Detect issues that could affect the efficiency of your assets and avoid operational issues affecting business productivity or output.

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Frequently asked questions

How often should you carry out Condition Monitoring?

The frequency of Condition Monitoring depends on several factors, including the type of asset, operating environment, and level of risk tolerance.

 

Generally, important assets need monitoring weekly or monthly. Critical assets for safety, production, or in harsh conditions should undergo Condition Monitoring more frequently, potentially hourly or daily.

 

They can be monitored continuously through a permanently installed wireless or online vibration sensor to ensure a reduction in potential financial losses. All other assets can be assessed quarterly or annually.

What are the different types of Condition Monitoring?

BES Group offers many types of Condition Monitoring, including:

  • Vibration Analysis
  • Oil Analysis
  • Thermography
  • Ultrasonic Condition Monitoring
  • Video Deflection
  • ODS Motor and Current Analysis

What can affect the accuracy of Condition Monitoring?

The most important feature for accuracy is the condition of the asset. Assets in good condition are easier to monitor than those in poor condition, so it’s advisable to set up monitoring at the beginning of an asset’s lifespan.

 

The type of Condition Monitoring you choose is also important, as these services are specialised to your industry and equipment. You need an expert to conduct Condition Monitoring too. The engineer must be suitably qualified to perform tests, so they know exactly what they’re looking for.

Which industries can Condition Monitoring be used for?

Condition Monitoring is used across many industries, including:

  • Food and Beverage
  • Marine and Offshore
  • Manufacturing
  • Oil and Gas
  • Power and Utilities
  • Rail
  • Renewables
  • Retail
  • Aerospace and Defence
  • Agriculture
  • Automotive
  • Healthcare
  • Hospitality and Leisure
  • Insurance

At BES Group, we’ll work with you to create a bespoke condition monitoring plan that aligns with your industry and asset needs. That way, we ensure you receive the most accurate insights into your equipment’s health.

Read our UK ferry operator case study and testing subsea airbags case study to learn more about our applications in various industries.

What are the advantages of Condition Monitoring?

The biggest benefit of Condition Monitoring is that it allows for proactive and predictive maintenance. Using trackable data from Condition Monitoring reports, it gives you insights into which assets aren’t performing optimally and where issues may arise.

 

This allows you to schedule maintenance early. In doing so, it helps prevent unscheduled downtime, equipment failure, expensive repair works and reduce energy inefficiency.

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