Reduce risk and maintain compliance with our specialist risk management services.
We’re proud to be a leading provider of complete life cycle risk management solutions. From ensuring asset safety and legal compliance with our thorough engineering inspections to driving operational efficiency with our specialist non-destructive testing services, (and much more in between), we’re proud of the long-lasting partnerships we have formed with our customers over the last 160 years, based on the value of our solutions.
Vibration Analysis
Preventing breakdowns and optimising performance
Enhance your machinery’s longevity and reliability with our specialist Vibration Analysis service. When confronted with issues such as excessive vibrations, unusual noises, decreased efficiency, or signs of damage, our proactive approach not only prevents potential breakdowns but also optimises overall machinery performance, ensuring a longer lifespan and minimising the risk of unplanned downtime. Trust BES Group to enhance your machinery’s health through precise Vibration Analysis, paving the way for operational excellence.
Elevate your machinery's reliability with our advanced Vibration Analysis, uncover hidden issues, prevent downtime, and optimise your equipment's health!
Contact an expert in Vibration Analysis now Contact an expert in Vibration Analysis now Contact an expert in Vibration Analysis nowHow we can support you
We can support you with your requirements, no matter what they might be. Just some of the ways we can do this, include:
- Vibration Data Collection: Our skilled reliability engineers use sensors and equipment to collect vibration data from your machinery. We ensure precise measurements.
- Data Analysis and Interpretation: Our Remote Diagnostics Team analyses vibration data using advanced software and tools to identify defects or abnormalities.
- Fault Diagnosis and Reporting: We diagnose the root causes of vibration anomalies and provide actionable recommendations to help you prioritise and plan maintenance activities.
- Long-term Trend Monitoring: We track equipment performance trends over time with ongoing vibration monitoring services. By comparing current data to historical records, we identify any deviations and take proactive measures to prevent potential issues.
Our solutions
BES Group can support the needs of your business in many ways, from commissioning to troubleshooting and many more
- Audits – We will assess your plant and give recommendations and requirements.
- Commissioning – We can provide a full vibration monitoring report prior to plant handover and acceptance.
- Vibration Monitoring Service – We can carry out routine data collection, analysis and reporting for you.
- Remote Vibration Analysis – You collect the data, and we will analyse it and report back our findings.
- Troubleshooting – We can offer diagnosis and analysis of machine vibration problems with reporting and recommendations.
- In-House Systems – We can assist you in the best way to setup and maintain your own in-house vibration monitoring program.
- System and CBM Programme Set Up – We can assess, setup, commission, and train for your system and CBM program. We’ll also recommend solutions for gaps.
- In-Situ Balancing – We can balance machinery in-situ without major disruption to operations.
- Seismic Monitoring – We can monitor for undesirable or excessive vibration during demolition/ construction etc.
- HAVs Tool Inspections – We test your hand tools and report back on safe usage durations for your employees.
- Stresswave – We use this to determine the location and size of defects and faults in your assets.
- Stroboscope Measurement – We use this to provide visual indications of vibrations detected.
How our Vibration Analysis service can benefit you
Early detection of potential issues
By identifying deviations in vibration data, you can take proactive measures to prevent potential issues, saving you valuable time and money in the long run.
Scheduled maintenance
By identifying potential problems early on, you can prioritise and plan maintenance activities effectively, minimising the risk of unplanned downtime.
Prevent costly repairs and downtime
By identifying problems early on, it is possible to take corrective action before they cause major damage, saving you money and helping to avoid unnecessary downtime.
Extend equipment lifespan
By identifying and correcting problems early on, it is possible to extend the life of your critical equipment.
Why choose us?
Hear what our customers have to say
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FAQs
How is vibration analysis conducted?
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The process for conducting vibration analysis involves a number of steps:
1. Data collection: An engineer will collect vibration data from the machinery.
2. Data processing: The data that is collected is then processed to remove noise and artefacts.
3. Data analysis: Once the data has been processed, it can the be analysed to identify potential problems.
4. Fault diagnosis: The results of the data analysis are then used to diagnose the underlying problem.
5. Corrective action: Any problems that have been identified through the analysis can then be rectified.
What are the different types of vibration analysis?
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There a lots of different types of vibration analysis. Each of them have their own benefits and disadvantages. Here are some of the most common types:
– Trend analysis
– Spectral analysis
– Modal analysis
How often should vibration analysis be conducted?
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To determine the required frequency of vibration analysis, you will need to consider a number of factors: the type of machinery, the operating conditions and the risk of failure.
If you own or operate critical machinery, the frequency advised will be more regular, possibly on a monthly or quarterly basis. For less critical machinery, it might be more appropriate to conduct vibration on an annual or bi-annual basis.
Who is qualified to carry out vibration control monitoring?
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Today, there are various levels of PCN’s available for company employees in which to gain accreditation. To progress through the PCN levels, you need to accumulate a required amount of experience, attend accredited training courses and then pass professional examinations. All of our vibration analysts have this experience, training and qualifications.
Why do you need a certificate of competence in vibration condition monitoring?
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It identifies the individual’s competence in condition based predictive maintenance. The qualification also facilitates compliance with ISO 9001:2015 Quality Management Systems for training & personal qualification.
What are the applications of Vibration Analysis?
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Here is a list of the most popular tests and failures:
Tests:
- Bearing Failure
- Phase Analysis
- Time Waveforms
- Resonance
- Critical Speeds
- Misalignment
- Looseness
- Drive Belts
- Gearboxes
- Electrical
- Generator
Failures:
- Wear and lubrication faults
- Unbalance, bent shafts and cocked bearings
- Worn/damaged gear teeth
- Bump tests
- Run up, coast down
- Dynamic (i.e. with machine running)
- Structural, internal and external
- Wear and misalignment
- Gear and bearing faults
- AC and DC motors and electrical supply faults
- Shorted rotor turns (thermal growth)
Did you know...
50%
reduction in unplanned downtime by using Vibration Analysis can be achieved, according to the University of Cambridge.
30%
improvement of equipment reliability can be achieved by using Vibration Analysis, according to the National institute of Standards and Technology.
20-30%
reduction in maintenance costs for rotating machinery, preventing unplanned downtime and extending machine lifespan, according to Research Gate when using Vibration Analysis.