Non-Destructive Testing

Magnetic Particle Inspection

Magnetic Testing (MT) or Magnetic Particle Inspection (MPI) is a fast and efficient test method that identifies surface or near-surface defects in carbon steel and ferromagnetic materials.

Explore how we work
Testing - NDT - Magnetic Particle Testing

Interested? Let’s talk.

Send us an enquiry

What is Magnetic Particle Inspection?

Magnetic Particle Inspection uses magnetic fields to reveal surface or near-surface flaws, and helps to evaluate the integrity of assets made from magnetic materials.

An MPI test can help to identify potential issues and discontinuities within carbon steels or ferromagnetic materials. such as cracks, laminations, porosity, and fatigue or stress-related fractures. This ensures early detection of defects, enhancing safety and reliability.

Magnetic Particle Testing can be used for various applications, such as welds, castings, forgings, or for boiler or pressure vessel inspections to assess the integrity of piping.

Testing - Magnetic Particle Testing

Who we've partnered with...

Key benefits our Magnetic Particle Inspection service

High sensitivity

Detect hidden flaws and defects that are not visible to the naked eye, ensuring early identification and prevention of potential issues.

Quality control

Ensure quality assurance by detecting surface and near-surface flaws, maintaining high standards, and preventing defects that compromise safety.

Portable testing

Apply MPI Testing across various ferromagnetic materials and assets, including larger equipment like boilers and pressure vessels.

Cost-effective

Maximise your budget with MPI Testing, allowing multiple items to be tested, making it ideal for large-scale, on-site inspections.

Let's talk about Magnetic Particle Inspection

Send one of the team a message

Not seeing what you expected?

Try using our search

Explore what our clients say

How we’ll work with you

Our experts work with you to decide on the most suitable testing methods for your industry and material requirements. We understand that different applications demand unique solutions, and we collaborate closely with you to ensure that you receive the most accurate and effective Magnetic Particle Testing (MPI) services for your specific needs.

Flexible on-site and laboratory services.

Our versatile Magnetic Particle Inspection services can be conducted on-site at your facility or within our independent laboratories, providing you with flexibility. Whether you need immediate inspections at your location or prefer the convenience of sending components to our lab, we are equipped to handle both scenarios with precision and care.

Comprehensive reporting.

After MPI Testing, you’ll receive a comprehensive PDF report detailing the results, including any identified faults and the areas inspected. This report provides a clear overview of the inspection process, offering insights into the integrity of your materials and highlighting any potential issues that need attention. With our thorough reporting, you can confidently address any defects and ensure the safety and reliability of your components.

Testing - NDT - Magnetic Particle Testing
Accreditation Logo - Alcumus Isoqar

Alcumus ISOQAR

We're proud to have received SafeContractor accreditation from Alcumus ISOQAR, an industry leader in safety and quality management solutions, enhancing our expertise as a construction contractor for electrical services, pressure systems services, and the meticulous inspection and examination of lifting equipment.

  • British Engineering Services Limited
  • British Engineering Services Asset Reliability Ltd.
  • BES Group Electrical Ltd.
Find out more

UKAS - ISO/IEC 17021-1:2015 - BES

UKAS - ISO/IEC 17021-1:2015 is an accreditation standard that showcases our competence for carrying out Quality Management System audits for our customers.

  • British Engineering Services Limited
Find out more
Accreditation Logo - Environment Agency

Environment Agency

The Environment Agency upholds environmental protection by monitoring, enforcing regulations, advising, and restoring degraded environments. By choosing them, we're highlighting our regulatory compliance and leading sustainability practices.

  • British Engineering Services Limited
  • BES Group Testing Ltd.
Find out more
Accreditation Logo - SEPA

SEPA

SEPA, the Scottish Environmental Protection Agency, is responsible for protecting and improving Scotland's environment. By choosing them, we're prioritising environmental sustainability and our compliance with environmental regulations.

  • BES Group Testing Ltd.
Find out more
Accreditation Logo - BINDT

BINDT

The British Institute of Non-Destructive Technology (BINDT) is a leading industry organisation, committed to advancing the science and practice of Non-Destructive Testing. By having our Non-Destructive Testing services certified under BINDT, we're prioritising the quality of the service we provide to our customers.

  • Alliance Inspection Ltd.
  • British Engineering Services Limited
Find out more

Our Magnetic Particle Inspection Methods

We offer two main methods to help identify surface defects in ferromagnetic materials in all shapes and sizes.

 

Plus Icon
Wet Visible Inspection 

This method employs water-based white contrast paint to help identify flaws. After spraying magnetic ink onto the metal surface, particles gather in any flawed areas. All undisturbed regions remain unchanged. This approach is ideal for inspecting larger surface areas, providing clear visibility of potential defects. 

Plus Icon
Fluorescent Magnetic Particle Inspection / Blacklight MPI

Using UV blacklight torches, this method offers heightened sensitivity and the ability to detect superfine particles. The UV light is particularly valuable for critical components with fine threads, uncovering issues that might be difficult to detect during a simple visual check. 

Testing - Magnetic Particle Testing

Magnetic Particle Inspection process

Speak to us about the process

Let’s talk. Ask us anything.

Send one of the team a message

Why choose BES Group?

800+ expert
engineers

Our team of skilled engineers possesses a wealth of expertise.

A legacy of 160+ years
of experience

We’re always evolving our approach to future proof our services.

An icon of people standing in a circle

35,000 satisfied customers

A strong reputation for providing exceptional service.

Need more? Learn more about us

Frequently asked questions

What are the advantages of Magnetic Particle Inspection?

  • Cost-effective: An MPI test is an affordable NDT method, ideal for large-scale assessments. 
  • Quick results: Inspections can be conducted on-site, providing immediate feedback on the integrity of materials. 
  • Surface detection: Effectively identifies surface and near-surface flaws, ensuring product quality and safety. 

What are the disadvantages of Magnetic Particle Inspection?

  • Limited to ferromagnetic materials: MPI can only be applied to magnetic materials, such as carbon steel. 
  • Surface-level focus: It can’t detect subsurface defects, so you may need additional testing methods for additional insights. 

What can Magnetic Particle Inspection be applied to?

MPI Magnetic Particle Inspection is suitable for a wide range of ferromagnetic materials that require inspection of surface and near-surface layers, including: 

  • Carbon steel components: Used in construction, machinery, and automotive parts. 
  • Welded joints: Critical in pipelines, pressure vessels, and structural assemblies. 
  • Castings: Including those used in industrial equipment and machinery. 
  • Forged parts: Such as crankshafts, gears, and other high-stress applications. 
  • Piping systems: Ensuring the integrity of critical transport lines in various industries. 
  • Pressure vessels: Used in oil and gas, chemical processing, and power generation. 

What’s the difference between Magnetic Particle Inspection and Radiography?

Magnetic Particle Inspection (MPI) and Radiography are both types of NDT methods. MPI uses magnetic fields and iron particles to detect surface and near-surface flaws in ferromagnetic materials, such as steel and iron. It’s particularly effective for identifying cracks and discontinuities in welds and other critical components.  

Radiography uses X-rays or gamma rays to create images of the internal structure of materials, allowing for the detection of both surface and subsurface defects. This method is suitable for various materials, including metals, plastics, and composites. 

Learn more about our Radiography services.  

What’s the difference between NDT and MPI?

Non-Destructive Testing (NDT) uses techniques to check the quality and safety of materials without causing any damage. These methods help ensure that products are reliable and meet safety standards. 

Magnetic Particle Inspection (MPI) is one specific type of NDT. It focuses on finding surface and near-surface flaws in ferromagnetic materials, such as carbon steel and stainless steel. MPI uses magnetic fields and tiny iron particles to reveal any imperfections, making it especially useful for checking welds and critical components. 

In essence, MPI is a specialised technique within NDT that targets magnetic materials. If you’re looking for expert MPI services or want to learn more about our NDT offering, contact BES Group via our online form.

Which materials can be tested by Magnetic Particle Inspection?

Magnetic Particle Inspection (MPI) can be used on any metal that has magnetic properties. This includes several common materials, such as: 

  • Carbon steel: Often used in construction and manufacturing for its strength. 
  • Cast iron: Used in pipes and machine parts due to its high casting abilities. 
  • Alloy steel: Found in high-stress applications like aerospace and automotive parts. 
  • Wrought iron: Used in decorative items and structural components because of its strength and flexibility.

What industries use MPI?

Magnetic Particle Inspection plays a crucial role in ensuring safety and reliability across various industries, such as: 

  • Oil and Gas
  • Manufacturing
  • Industrial 
  • Marine and Offshore
  • Renewables
  • Power Generation
  • Utilities

What other tests do you offer?

We offer a variety of inspection and testing methods to help provide a comprehensive understanding of your assets integrity, such as:

You can also explore our various Destructive Testing methods to assess mechanical properties of your materials. 

Need more help? Let’s talk.

Let's talk about Magnetic Particle Inspection

Send one of the team a message

Did you know...

95%

of surface defects are detected

95%

of surface defects are detected

using Magnetic Particle Inspection, making it one of the most reliable NDT methods for detecting flaws.

100,000

inspections per year

100,000

inspections per year

are carried out across the UK annually using Magnetic Particle Inspection in industries like Aerospace, Automotive and Power Generation.

70%

of Aerospace relies on MPI

70%

of Aerospace relies on MPI

in the UK, to inspect critical components such as turbine blades, landing gear, and structural parts.

Sectors we service

Dive into the diverse landscapes where BES Group sparks innovation and drives impact.

Explore all our sectors

Let’s talk. Ask us anything.

Send one of the team a message

Other similar services...

Looking for something else? Explore similar services...