Non-Destructive Testing
Magnetic Particle Inspection
Magnetic Testing (MT) or Magnetic Particle Inspection (MPI) is a fast and efficient test method that identifies surface or near-surface defects in carbon steel and ferromagnetic materials.
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What is Magnetic Particle Inspection?
Magnetic Particle Inspection uses magnetic fields to reveal surface or near-surface flaws, and helps to evaluate the integrity of assets made from magnetic materials.
An MPI test can help to identify potential issues and discontinuities within carbon steels or ferromagnetic materials. such as cracks, laminations, porosity, and fatigue or stress-related fractures. This ensures early detection of defects, enhancing safety and reliability.
Magnetic Particle Testing can be used for various applications, such as welds, castings, forgings, or for boiler or pressure vessel inspections to assess the integrity of piping.

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Key benefits our Magnetic Particle Inspection service
High sensitivity
Detect hidden flaws and defects that are not visible to the naked eye, ensuring early identification and prevention of potential issues.
Quality control
Ensure quality assurance by detecting surface and near-surface flaws, maintaining high standards, and preventing defects that compromise safety.
Portable testing
Apply MPI Testing across various ferromagnetic materials and assets, including larger equipment like boilers and pressure vessels.
Cost-effective
Maximise your budget with MPI Testing, allowing multiple items to be tested, making it ideal for large-scale, on-site inspections.
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How we’ll work with you
Our experts work with you to decide on the most suitable testing methods for your industry and material requirements. We understand that different applications demand unique solutions, and we collaborate closely with you to ensure that you receive the most accurate and effective Magnetic Particle Testing (MPI) services for your specific needs.
Flexible on-site and laboratory services.
Our versatile Magnetic Particle Inspection services can be conducted on-site at your facility or within our independent laboratories, providing you with flexibility. Whether you need immediate inspections at your location or prefer the convenience of sending components to our lab, we are equipped to handle both scenarios with precision and care.
Comprehensive reporting.
After MPI Testing, you’ll receive a comprehensive PDF report detailing the results, including any identified faults and the areas inspected. This report provides a clear overview of the inspection process, offering insights into the integrity of your materials and highlighting any potential issues that need attention. With our thorough reporting, you can confidently address any defects and ensure the safety and reliability of your components.

Our Magnetic Particle Inspection Methods
We offer two main methods to help identify surface defects in ferromagnetic materials in all shapes and sizes.
Wet Visible Inspection
This method employs water-based white contrast paint to help identify flaws. After spraying magnetic ink onto the metal surface, particles gather in any flawed areas. All undisturbed regions remain unchanged. This approach is ideal for inspecting larger surface areas, providing clear visibility of potential defects.
Fluorescent Magnetic Particle Inspection / Blacklight MPI
Using UV blacklight torches, this method offers heightened sensitivity and the ability to detect superfine particles. The UV light is particularly valuable for critical components with fine threads, uncovering issues that might be difficult to detect during a simple visual check.

Magnetic Particle Inspection process
Speak to us about the processMPI Testing preserves the integrity of carbon steel and ferromagnetic materials while accurately detecting flaws. Our process ensures a thorough inspection, identifying even the smallest defects to keep your equipment safe and reliable.
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Why choose BES Group?

800+ expert engineers
Our team of skilled engineers possesses a wealth of expertise.
A legacy of 160+ years of experience
We’re always evolving our approach to future proof our services.

35,000 satisfied customers
A strong reputation for providing exceptional service.
Frequently asked questions
What are the advantages of Magnetic Particle Inspection?
- Cost-effective: An MPI test is an affordable NDT method, ideal for large-scale assessments.
- Quick results: Inspections can be conducted on-site, providing immediate feedback on the integrity of materials.
- Surface detection: Effectively identifies surface and near-surface flaws, ensuring product quality and safety.
What are the disadvantages of Magnetic Particle Inspection?
- Limited to ferromagnetic materials: MPI can only be applied to magnetic materials, such as carbon steel.
- Surface-level focus: It can’t detect subsurface defects, so you may need additional testing methods for additional insights.
What can Magnetic Particle Inspection be applied to?
MPI Magnetic Particle Inspection is suitable for a wide range of ferromagnetic materials that require inspection of surface and near-surface layers, including:
- Carbon steel components: Used in construction, machinery, and automotive parts.
- Welded joints: Critical in pipelines, pressure vessels, and structural assemblies.
- Castings: Including those used in industrial equipment and machinery.
- Forged parts: Such as crankshafts, gears, and other high-stress applications.
- Piping systems: Ensuring the integrity of critical transport lines in various industries.
- Pressure vessels: Used in oil and gas, chemical processing, and power generation.
What’s the difference between Magnetic Particle Inspection and Radiography?
Magnetic Particle Inspection (MPI) and Radiography are both types of NDT methods. MPI uses magnetic fields and iron particles to detect surface and near-surface flaws in ferromagnetic materials, such as steel and iron. It’s particularly effective for identifying cracks and discontinuities in welds and other critical components.
Radiography uses X-rays or gamma rays to create images of the internal structure of materials, allowing for the detection of both surface and subsurface defects. This method is suitable for various materials, including metals, plastics, and composites.
Learn more about our Radiography services.
What’s the difference between NDT and MPI?
Non-Destructive Testing (NDT) uses techniques to check the quality and safety of materials without causing any damage. These methods help ensure that products are reliable and meet safety standards.
Magnetic Particle Inspection (MPI) is one specific type of NDT. It focuses on finding surface and near-surface flaws in ferromagnetic materials, such as carbon steel and stainless steel. MPI uses magnetic fields and tiny iron particles to reveal any imperfections, making it especially useful for checking welds and critical components.
In essence, MPI is a specialised technique within NDT that targets magnetic materials. If you’re looking for expert MPI services or want to learn more about our NDT offering, contact BES Group via our online form.
Which materials can be tested by Magnetic Particle Inspection?
Magnetic Particle Inspection (MPI) can be used on any metal that has magnetic properties. This includes several common materials, such as:
- Carbon steel: Often used in construction and manufacturing for its strength.
- Cast iron: Used in pipes and machine parts due to its high casting abilities.
- Alloy steel: Found in high-stress applications like aerospace and automotive parts.
- Wrought iron: Used in decorative items and structural components because of its strength and flexibility.
What industries use MPI?
Magnetic Particle Inspection plays a crucial role in ensuring safety and reliability across various industries, such as:
- Oil and Gas
- Manufacturing
- Industrial
- Marine and Offshore
- Renewables
- Power Generation
- Utilities
What other tests do you offer?
We offer a variety of inspection and testing methods to help provide a comprehensive understanding of your assets integrity, such as:
You can also explore our various Destructive Testing methods to assess mechanical properties of your materials.
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