Lubrication Services

There are many ways to improve lubrication management, including the following:

• Develop a lubrication plan: Create a detailed schedule outlining lubricant types and application frequency.
• Use the right lubricant: Choose lubricants tailored to the specific requirements of your machinery.
• Lubricate regularly: Apply lubricants at consistent intervals to maintain optimal performance.
• Follow the correct procedures: Adhere to proper application techniques to avoid lubrication-related issues.
• Inspect regularly: Regularly check lubrication levels and condition to prevent equipment failures.

Industrial lubricants are substances applied to machinery and equipment that reduce friction between parts.

They’re used to prevent wear and tear, protect against rust and corrosion, and ensure machines operate efficiently under various temperature and pressure conditions.

Some examples of industrial lubricants include motor oils, grease, hydraulic fluids, and gear oils. These can be tailored to specific applications such as automotive engines, bearings, hydraulics, and industrial gears.

You should incorporate Lubrication Maintenance Services into your overall lubrication management plan.

This should outline how frequently you will test and analyse machinery, helping you to take a preventative approach and detect problems before they arise.

However, you should also do lubrication maintenance if you notice issues with your machinery. Warning signs can include:

• Increased vibration
• Excessive noise
• Increased heat
• Leaks
• Contamination
• Early bearing failure
• Reduced efficiency
• Increased maintenance costs
• Safety hazards

Improper lubrication can have drastic consequences, risking your equipment’s safety and performance. It can also lead to unplanned downtime, lost productivity, and unnecessary costs, affecting operational efficiency.

Some of the most common consequences include:

• Premature wear and tear: Without adequate lubrication, machinery is at risk of increased friction, leading to additional wear and tear.
• Reduced efficiency: Friction forces machinery to work harder, consuming more energy and decreasing overall efficiency.
• Increased noise and vibration: Excessive wear and friction can cause machinery to operate louder and with more vibrations.
• Leaks: Inadequate lubrication can break seals, resulting in oil or lubricant leaks. This could cause slip hazards and contamination issues.
• Contamination: Contaminants can leak through systems if seals are not secure, creating safety and efficiency hazards.
• Fires: Lubricant leaks can increase the risk of fires, especially near hot surfaces or electrical components.
• Breakdowns: Inadequate lubrication can cause machinery to break down, leading to costly repairs or replacements and unplanned downtime.

Ultimately, it depends on the type and volume of sample, the machinery being tested, and the type of service.

At our lubricant analysis laboratory, the average turnaround time is between 24 hours and 5 days, depending on the volume of samples taken:

• Gearbox samples: 24 hours
• Chiller samples: 24 hours
• Engine samples: 24 hours
• Hydraulic samples: 24 hours
• Fuel samples: 5 days
• Coolant samples: 24 hours
• Grease samples: 24 hours

Our sample kits include everything needed to assess your machinery. Every sample kit is tailored to your needs, so the tickets and labels will vary depending on the sample type you’ve requested.

Our kits include the following: Sample bottle Sample label Sample info ticket Leak-proof bag Tubing  Pre-paid returns envelope

Lubricants are used in many industries to help maintain machinery performance. These include:

• Marine: Lubricants are used in ship engines and deck equipment to prevent corrosion and wear caused by saltwater and harsh marine environments.
• Rail: Lubricants are used for in gearboxes to reduce friction in wheel bearings and suspensions.
• Production: Lubricants prevent equipment malfunction and wear, ensuring continuous and efficient operation.
• Aviation: Aviation lubricants are crucial for asset performance and safety. They manage wear and particulate in airplane hydraulic systems and components.
• Industrial: Lubricants are used in industrial machinery to reduce wear and tear, prevent rust, and keep them running smoothly.
• Manufacturing: Lubricants are used to ensure that production equipment runs smoothly and efficiently.
• Transport: Lubricants help maintain vehicles like trucks and buses, ensuring engines run efficiently and reducing the likelihood of breakdowns.
• Heavy engineering: Lubricants are used for large machinery and cranes to handle heavy loads and operate in extreme environments without failure.
• Recycling: Lubricants are used to maintain machinery, especially those that process recyclable materials. This helps to prevent equipment failures due to contamination or heavy use.