Reduce risk and maintain compliance with our specialist risk management services.
We’re proud to be a leading provider of complete life cycle risk management solutions. From ensuring asset safety and legal compliance with our thorough engineering inspections to driving operational efficiency with our specialist non-destructive testing services, (and much more in between), we’re proud of the long-lasting partnerships we have formed with our customers over the last 160 years, based on the value of our solutions.
Condition Based Maintenance
Prevent unexpected downtime of business critical assets
At BES Group, our comprehensive Condition Based Maintenance (CBM) service works with your business to audit and evaluate the efficiency of crucial assets and machinery. We monitor the condition of your equipment and identify potential issues using advanced technology, to provide data driven insights and analysis. CBM ensures your equipment is reliable and safe to use, while reducing unscheduled downtime.
Incorporate CBM into your asset maintenance strategy
Get in touch with our CBM experts Get in touch with our CBM experts Get in touch with our CBM experts
What is Condition Based Maintenance?
Condition Based Maintenance is considered a form of asset management. CBM utilises real-time data taken from the condition of your assets, to create an informed asset maintenance strategy. This is a proactive maintenance strategy that aims to identify potential issues before they arise and negatively impact your business. Our CBM services incorporate industry expertise, innovative technology, consultancy, and data analysis to indicate when an impacted part of an asset may fail. When potential wear or faults are detected, this allows you to schedule necessary repairs or replacements at your convenience.
What CBM services do we offer?
We’re proud industry experts within Condition Based Maintenance services. Depending on your business requirements, our certified team of engineers can apply a variety of advanced technological methods to accurately determine the condition of your assets.
We can assist you with:
- Our expert team uses advanced diagnostics to quickly identify issues and apply tailored corrective measures, ensuring optimal equipment performance and protecting your investments.
- This service ensures that rotating equipment is precisely aligned, reducing wear and tear, improving efficiency, and extending the life of your machinery.
- This involves adjusting the balance of rotating machinery while it’s still in operation, reducing vibrations and preventing premature failure.
Our Condition-Based Maintenance process
1. Assessment
Schedule a call with a CBM expertDuring our initial review, our expert team will endure a thorough review of your existing enterprise management system (EPM) to analyse and evaluate your asset list, maintenance schedules and historical data.
Our comprehensive review covers:
- A tailored CBM strategy to align with your operating environment.
- Identify critical assets with highest maintenance demand.
- Reveal hidden maintenance costs and potential savings.
- Gap analysis between current practices and CBM implementation.
2. Site review
Schedule a call with a CBM expertWe conduct a comprehensive site walk-through to obtain a thorough understanding of your plant’s layout, asset distribution and operational procedures, to identify what factors play a pivotal role in your premises’ performance.
We identify assets that have:
- High failure rates.
- Complex operating conditions or significant environmental factors.
- A critical impact on production output or overall plant performance.
- Prolonged downtime or high repair costs.
3. Initial asset survey
Schedule a call with a CBM expertA baseline survey will be conducted across each monitored asset, to collect data and identify any deviations or anomalies that may indicate potential issues. During this process we train and support your maintenance team with CBM solutions.
Our comprehensive training includes:
- Methods on how to utilise CBM data effectively.
- Identifying asset health and potential failure modes.
- Facilitating informed decisions and proactive corrective actions.
- Integrating CBM data into existing maintenance management processes.
4. Data collection
Schedule a call with a CBM expertOur holistic approach utilises a combination of advanced monitoring techniques, to capture a comprehensive understanding of asset performance and potential failure modes.
Our technology applications:
- Vibration analysis: Detects subtle changes in machinery operation, indicating potential wear and tear or misalignment.
- Infrared thermography: Identify heat signatures that indicate potential overheating, excessive friction, or bearing failure.
- Ultrasonics: Pinpoints defects in rotating machinery components, such as cracks, excessive wear, or loose bearings.
- Oil analysis: Provides insights into fluid condition, contamination levels, and the presence of contaminants that can lead to premature failure.
5. Data analysis
Schedule a call with a CBM expertData is meticulously analysed by our expert team to identify any anomalies or trends that may indicate potential issues. This helps to establish clear and actionable corrective actions, tailored to your specific requirements.
Key insights from data provides:
- Identification of root causes for asset issues.
- Recommendations for appropriate maintenance actions.
- Prioritisation of corrective actions based on severity.
- Clear instructions and guidance for implementing corrective actions.
6. Reporting
Schedule a call with a CBM expertYour unique CBM data insights, analysis and recommendations are provided online with our user-friendly reporting platform Asset Insight 365, which can be integrated within your existing EPM system. This will allow you to seamlessly integrate CBM data into your existing maintenance management workflows.
Receive convenient data-driven insights that allows:
- Real-time asset performance dashboards provide a quick overview of asset health and potential issues.
- Trend analysis and predictive modelling identify emerging trends that may indicate impending failures.
- Comprehensive asset health reports provide detailed information on asset performance across multiple dimensions.
- Integration with existing EPM systems ensures seamless data integration and reporting.
- Customisable views and filters allow you to tailor reports to your specific needs.
7. Ongoing maintenance
It’s crucial for maintenance strategies to continuously evolve and adapt to asset performance, changing plant conditions and technological advancements. Regular reviews and optimisation ensure that your CBM strategy remains aligned with your business objectives, to deliver maximum value and efficiency.
Benefits of adaptive maintenance:
- Data-driven insights: We analyse CBM data to identify areas for improvement, refine our recommendations, and optimise our predictive maintenance models.
- Collaborative engagement: We actively engage with your team to gather feedback, identify specific challenges, and tailor our approach to their unique needs.
- Technology integration: We leverage emerging technologies and data analytics to enhance the effectiveness of our CBM program, ensuring it remains at the forefront of innovation.
- Tailored solutions: We continuously refine our CBM program to address evolving industry standards, regulatory requirements, and your specific plant operations.
What are the benefits of Condition Based Maintenance?
Our Condition-Based Maintenance service ensures your equipment operates at peak efficiency and stays reliable. Here are the main advantages of implementing our CBM services:
- Prevent unplanned downtime: Detect potential issues before they lead to failures, by monitoring the condition of equipment with real-time data to significantly reduce unexpected downtime.
- Reduce unnecessary cost: Regular monitoring and timely maintenance can reduce unprecedented costs, as issues are addressed before they escalate into expensive repairs or replacements.
- Improve reliability and efficiency: Our CBM solutions enhance the reliability of your machinery, leading to more consistent performance, a reduced risk of sudden breakdowns and improving productivity.
- Increase machinery lifespan: By maintaining optimal operating conditions and preventing excessive wear, CBM extends the lifespan of your equipment while reducing energy consumption.
Condition-Based Maintenance FAQs
How can issues arise without CBM?
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For example, if an essential machine is operating on a continuous cycle 7 days a week, and there was a part of the machine that was unknowingly starting to fail, this could have a negative impact on the entire asset.
1. This could lead to issues such as poor efficiency from the machine, frequent repairs or pauses in the operating cycle.
2. The deteriorating part could unknowingly impact other parts of the machine, resulting in total machine failure.
3. Without warning, this means a vital asset is taken out of production until a replacement arrives.
4. Not only will the downtime of waiting for a new asset impact efficiency, but there is a greater cost associated with replacing a full asset opposed to a singular part.
5. This could result in a pause in production for your business, resulting in delays, a loss of income and unsatisfied customers.
If an effective CBM strategy was implemented, this scenario could have been prevented. If your business has had a similar experience.
What are the different approaches to asset maintenance?
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There are several different ways to incorporate asset maintenance into your business.
- Proactive maintenance: Condition Based Maintenance is a form of proactive maintenance. This takes into consideration how the asset operates and involves a comprehensive check of the asset; data is used to determine when or how maintenance is required.
- Predictive maintenance: This type of maintenance uses data to predict when a failure is likely to occur, allowing corrective action before it happens. Although sometimes this can result in parts that are in working condition being completely replaced, opposed to targeting the specific issue.
- Preventive maintenance: A scheduled maintenance program designed to prevent failures based on time or usage intervals, this typically includes responsibilities such as lubrication, cleaning, and inspection.
- Reactive maintenance: This type of maintenance fixes issues as they arise. It’s the least proactive and usually the most expensive, as typically an asset is run until it fails completely. The asset needs to be completely replaced, opposed to a singular part.
What is the difference between CBM and TBM?
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CBM relies on monitoring the actual condition of equipment to schedule maintenance only when necessary. TBM (Time-based maintenance), also known as scheduled maintenance, involves performing maintenance at regular, predetermined intervals regardless of the equipment’s current condition.
Condition Based Maintenance aims to prevent unexpected failures, while time-based maintenance is based on estimated usage and wear.
What is the difference between Condition Based Maintenance and corrective maintenance?
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Condition-Based Maintenance focuses on preventing failures by monitoring equipment and addressing issues before they cause a breakdown. Corrective maintenance, conversely, is reactive. It involves fixing equipment after a failure or problem has occurred. CBM is proactive and preventative, while corrective maintenance is performed post-failure.
Where can Condition Based Maintenance be applied?
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Condition-Based Maintenance is widely used in industries where equipment reliability and performance are critical. This includes:
Why is Condition Based Maintenance necessary?
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Condition-Based Maintenance is necessary to ensure that equipment operates efficiently and reliably. By detecting potential issues early, CBM helps prevent unexpected failures, reduces downtime, and extends the lifespan of machinery. It also enhances safety and reduces maintenance costs by addressing problems before they escalate.
How do I choose the right CBM solution for my business?
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Our expert team can help advise you on the best CBM maintenance service for your business. We take into consideration all key aspects of your business, such as your industry and service, equipment and assets, and operating schedule. Our priority is to ensure that problems are identified early, to prevent unnecessary downtime and keep your assets and machinery running efficiently.
Our sectors
Hear what our customers have to say
We care about the journey we take our customers on, but it’s not our word you should be taking, see what our customers think of the service we provided!
“
BES Group has demonstrated exceptional service, earning our commendation. We extend our appreciation for the meticulous vibration analysis conducted and the invaluable on-board work and advice provided by Simon. Simon’s responsiveness at short notice is particularly noteworthy, and we express our sincere gratitude for the commitment to excellence displayed by the entire BES Group team.
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Michael Wilkinson
Vessel Manager
“
The BES inspectors are way more technically competent and diligent compared to other providers. BES definitely stands out due to their strong technical competence and strong back office support.
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Customer
Project Operations Manager
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BES is a really disruptive force in the market, they are able to provide a variety of necessary services to their customers and none of the other big players are able to provide that breadth of services.
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Industry competitor
Why choose us?
Accredited Assurance
You can be confident that our services will be conducted to the highest standards, as we hold a number of accreditations that demonstrate our commitment to quality.
Flexible and Responsive
We have a team of reliability engineers located across the UK, so we can respond quickly to your needs and provide you with the most cost-effective solution.
Trusted CBM Partner
We have a proven track record of success in helping businesses improve their reliability and efficiency through CBM.
Our credentials
View all our accreditationsAchilles
British Engineering Services Limited
American Bureau of Shipping
British Engineering Services Asset Reliability Ltd.
Alcumus ISOQAR
British Engineering Services Limited - British Engineering Services Asset Reliability Ltd. - BES Group Electrical Ltd.
Alcumus ISO 9001
BES Group Testing Ltd. - British Engineering Services Asset Reliability Ltd. - Notus Heavy Lift Solutions Ltd. - XEIAD - British Engineering Services Asset Reliability Mimic Ltd.
Alcumus ISO 14001
BES Group Testing Ltd. - British Engineering Services Asset Reliability Ltd. - Notus Heavy Lift Solutions Ltd. - XEIAD
Alcumus ISOQAR 45001
Notus Heavy Lift Solutions Ltd. - XEIAD - British Engineering Services Asset Reliability Ltd.
Avetta
British Engineering Services Asset Reliability Ltd. - BES Group Electrical Ltd.
RISQS
XEIAD Ltd - British Engineering Services Asset Reliability Ltd - British Engineering Services Asset Reliability Strainstall Ltd - Inspired Access Ltd - Inspire Structures Ltd
BINDT
British Engineering Services Asset Reliability Ltd.
MOBIUS Institute
British Engineering Services Group Asset Reliability Ltd.
Achilles
British Engineering Services Limited
American Bureau of Shipping
British Engineering Services Asset Reliability Ltd.
Alcumus ISOQAR
British Engineering Services Limited - British Engineering Services Asset Reliability Ltd. - BES Group Electrical Ltd.
Alcumus ISO 9001
BES Group Testing Ltd. - British Engineering Services Asset Reliability Ltd. - Notus Heavy Lift Solutions Ltd. - XEIAD - British Engineering Services Asset Reliability Mimic Ltd.
Alcumus ISO 14001
BES Group Testing Ltd. - British Engineering Services Asset Reliability Ltd. - Notus Heavy Lift Solutions Ltd. - XEIAD
Alcumus ISOQAR 45001
Notus Heavy Lift Solutions Ltd. - XEIAD - British Engineering Services Asset Reliability Ltd.
Avetta
British Engineering Services Asset Reliability Ltd. - BES Group Electrical Ltd.
RISQS
XEIAD Ltd - British Engineering Services Asset Reliability Ltd - British Engineering Services Asset Reliability Strainstall Ltd - Inspired Access Ltd - Inspire Structures Ltd
BINDT
British Engineering Services Asset Reliability Ltd.
MOBIUS Institute
British Engineering Services Group Asset Reliability Ltd.
Contact us today!
