Non-Destructive Testing
Dye Penetrant Inspection Services
Dye Penetrant Inspection (DPI) is a Non-destructive Testing (NDT) method that uses dye pen test involving a fluorescent penetrant to find surface-breaking flaws which ensure the safety, integrity, and long-term reliability of your operations.
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What is Dye Penetrant Inspection?
Dye Penetrant Testing, also known as Liquid Penetrant Testing (LPT) or Penetrant Testing (PT), is a Non-Destructive Testing (NDT) method used to detect surface-breaking flaws in materials that cannot be seen through visual inspection alone.
This method involves applying a special dye to the surface of a material, which seeps into even the smallest cracks and voids. A developer is then applied, drawing out the dye and making these imperfections clearly visible.
A DPI Test effectively detects hidden flaws that could weaken a component. While commonly used for castings, welds, and forgings, it also applies to wide spectrum of non-porous materials such as metals, plastics, composites, and glass, adapting easily to both intricate parts and large structures.

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Key benefits of Liquid Penetrant Inspection
High sensitivity
Dye Inspection can detect even the smallest or most subtle flaws that may not be easily visible.
Material versatility
Its adaptability extends to a wide range of materials, including metals, plastics, composites, and glass.
Portability
A Dye Penetrant Check can be performed on-site, making it ideal for inspecting large or complex components in place.
Cost-effective and efficient
A quick and affordable testing method that delivers immediate results.
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How we'll work with you
At BES Group, we prioritise flexibility and expertise to deliver the highest standard of testing for your business.
Flexible testing options
We offer flexible testing solutions to fit your needs. Our independent laboratory allows us to perform Dye Penetrant Testing in a controlled environment, or we can come directly to your site for on-location testing.
Qualified and experienced technicians.
Our team of highly skilled NDT technicians is qualified to perform Dye Penetrant Inspections on a wide range of materials and components. Interpreting test results can be complex, but we’re here to help. All our technicians hold a minimum PCN Level 2 certification. This ensures we not only deliver accurate testing but also help you understand and interpret the results with confidence.

Dye Penetrant Inspection Procedure
Speak to us about the processDye Penetrant Inspection follows a systematic approach, ensuring accurate detection of surface-breaking flaws with minimal disruption
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Why choose BES Group?

800+ expert engineers
Our team of skilled engineers possesses a wealth of expertise.
A legacy of 160+ years of experience
We’re always evolving our approach to future proof our services.

35,000 satisfied customers
A strong reputation for providing exceptional service.
Frequently asked questions
What types of issues can a NDT Dye Penetrant Test detect?
A Dye Penetration Test is most often used for surface examinations and defect indications in non-ferromagnetic materials. This method also detects surface defects in non-magnetic material, including:
- Surface cracks
- Toe cracks
- Crater cracks
- Surface porosity
- Geometric discontinuities
- De-laminations
- Inclusions
What types of materials can be inspected with Dye Penetrant Inspections?
Dye Penetrant Inspections can be used to inspect a wide range of materials including, but not limited to:
- Glass
- Composites
- Plastics
- Metals
- Ceramics
What are the limitations of Dye Penetrant Inspection?
Dye Penetrant Inspection is effective for detecting surface-breaking flaws, but it can only identify defects that are on or near the surface of a material. It is not as sensitive as other NDT methods, such as ultrasonic testing, and may miss internal defects.
Interpreting the results can be challenging without expertise. However, our PCN Level 2 qualified technicians are always available to assist you in interpreting your test results accurately.
How long does a Dye Test take?
The time required for DPI Testing depends on the size and complexity of the material being tested. Typically, the process is quick and can be completed within a few hours, making it an efficient solution for surface inspections without causing significant downtime or disruption to your operations.
How is a dye penetrant test used for welding inspections?
A Dye Penetrant Test for welding is commonly used to check for surface cracks, lack of fusion, and porosity in welds. After cleaning the weld, a penetrant is applied and allowed to dwell. Excess penetrant is removed, and a developer is applied to draw out any trapped dye in the weld, making defects visible for inspection.
What is the different between visible and fluorescent Dye Penetrant Testing?
A Fluorescent Dye Penetrant Test uses a penetrant that glows under UV light, making even the smallest cracks highly visible.
A visible Dye Penetrant Test relies on colour contrast under normal lighting conditions.
Fluorescent methods are often preferred for highly sensitive inspections.
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