Non-Destructive Testing

Dye Penetrant Inspection Services

Dye Penetrant Inspection (DPI) is a Non-destructive Testing (NDT) method that uses dye or a fluorescent penetrant to find surface-breaking flaws which ensure the safety, integrity, and long-term reliability of your operations.

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What is Dye Penetrant Inspection?

Dye Penetrant Testing, also known as Liquid Penetrant Inspection (LPI) or Penetrant Testing (PT), is a Non-Destructive Testing (NDT) method used to detect surface-breaking flaws in materials that cannot be seen through visual inspection alone.

This method involves applying a special dye to the surface of a material, which seeps into even the smallest cracks and voids. A developer is then applied, drawing out the dye and making these imperfections clearly visible. 

DPI Testing effectively detects hidden flaws that could weaken a component. While commonly used for castings, welds, and forgings, it also applies to wide spectrum of non-porous materials such as metals, plastics, composites, and glass, adapting easily to both intricate parts and large structures.

Testing - NDT - Dye Penetrant Testing - Welds on pipes in Oil Refinery

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Key benefits of Liquid Penetrant Inspection

High sensitivity

Dye Penetrant Inspection can detect even the smallest or most subtle flaws that may be invisible to the naked eye.

Material versatility

Its adaptability extends to a wide range of materials, including metals, plastics, composites, and glass.

Portability

DPI Tests can be performed on-site, making it ideal for inspecting large or complex components in place.

Cost-effective and efficient

A quick and affordable testing method that delivers immediate results.

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How we'll work with you

At BES Group, we prioritise flexibility and expertise to deliver the highest standard of testing for your business. 

Flexible testing options

We offer flexible testing solutions to fit your needs. Our independent laboratory allows us to perform Dye Penetrant Testing in a controlled environment, or we can come directly to your site for on-location testing. 

Qualified and experienced technicians.

Our team of highly skilled NDT technicians is qualified to perform Dye Penetrant Inspections on a wide range of materials and components. Interpreting test results can be complex, but we’re here to help. All our technicians hold a minimum PCN Level 2 certification. This ensures we not only deliver accurate testing but also help you understand and interpret the results with confidence.

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Alcumus ISOQAR

We're proud to have received SafeContractor accreditation from Alcumus ISOQAR, an industry leader in safety and quality management solutions, enhancing our expertise as a construction contractor for electrical services, pressure systems services, and the meticulous inspection and examination of lifting equipment.

  • British Engineering Services Limited
  • British Engineering Services Asset Reliability Ltd.
  • BES Group Electrical Ltd.
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UKAS - ISO/IEC 17021-1:2015 - BES

UKAS - ISO/IEC 17021-1:2015 is an accreditation standard that showcases our competence for carrying out Quality Management System audits for our customers.

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Environment Agency

The Environment Agency upholds environmental protection by monitoring, enforcing regulations, advising, and restoring degraded environments. By choosing them, we're highlighting our regulatory compliance and leading sustainability practices.

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  • BES Group Testing Ltd.
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SEPA

SEPA, the Scottish Environmental Protection Agency, is responsible for protecting and improving Scotland's environment. By choosing them, we're prioritising environmental sustainability and our compliance with environmental regulations.

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BINDT

The British Institute of Non-Destructive Technology (BINDT) is a leading industry organisation, committed to advancing the science and practice of Non-Destructive Testing. By having our Non-Destructive Testing services certified under BINDT, we're prioritising the quality of the service we provide to our customers.

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  • British Engineering Services Limited
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Why choose BES Group?

800+ expert
engineers

Our team of skilled engineers possesses a wealth of expertise.

A legacy of 160+ years
of experience

We’re always evolving our approach to future proof our services.

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35,000 satisfied customers

A strong reputation for providing exceptional service.

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Frequently asked questions

What types of issues can Dye Penetrant Testing detect?

A Dye Penetration Test is most often used for surface examinations and defect indications in non-ferromagnetic materials. This method also detects surface defects in non-magnetic material, including: 

  • Surface cracks
  • Toe cracks 
  • Crater cracks 
  • Surface porosity 
  • Geometric discontinuities 
  • De-laminations 
  • Inclusions 

What types of materials can be inspected with Dye Penetrant Inspections?

Dye Penetrant Inspections can be used to inspect a wide range of materials including, but not limited to: 

  • Glass 
  • Composites 
  • Plastics 
  • Metals 
  • Ceramics 

What are the limitations of Dye Penetrant Inspection?

Dye Penetrant Inspection is effective for detecting surface-breaking flaws, but it can only identify defects that are on or near the surface of a material. It is not as sensitive as other NDT methods, such as ultrasonic testing, and may miss internal defects.  

 Interpreting the results can be challenging without expertise. However, our PCN Level 2 qualified technicians are always available to assist you in interpreting your test results accurately. 

How long does Dye Penetrant Inspection take?

The time required for DPI Tests depends on the size and complexity of the material being tested. Typically, the process is quick and can be completed within a few hours, making it an efficient solution for surface inspections without causing significant downtime or disruption to your operations. 

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Did you know...

90%

effective for detecting surface-breaks

90%

effective for detecting surface-breaks

in non-ferrous materials such as plastics, metals and composites, ensuring high-quality Dye Penetrant Inspections.

1 hour

completion time

1 hour

completion time

for a typical Dye Penetrant Test, making it a fast and efficient NDT method. Some sizes and materials can take longer.

50%

reduction in maintenance costs

50%

reduction in maintenance costs

when Dye Penetrant Inspection is used as part of a preventative maintenance strategy, extending the lifespan of your assets.

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