Reduce risk and maintain compliance with our specialist risk management services.
We’re proud to be a leading provider of complete life cycle risk management solutions. From ensuring asset safety and legal compliance with our thorough engineering inspections to driving operational efficiency with our specialist non-destructive testing services, (and much more in between), we’re proud of the long-lasting partnerships we have formed with our customers over the last 160 years, based on the value of our solutions.
Sector
Manufacturing
Location
United Kingdom
Services
Remote Monitoring and Data Services
In-situ Balancing
Our partnership with a leading snack production facility
Overview
We detected an imbalance with machine through regular vibration analysis.
We provide routine bimonthly vibration analysis at a large snack production facility in the UK. As a Fast-moving consumer goods (FMCG) manufacturer, the early detection of failures is critical to keep production moving and to comply with strict regulations of the industry.
The challenge
While performing route-based data collection, our attending engineer identified that a recycle fan was displaying characteristics of an out of balance machine.
A dominant x1 running speed frequency was present but there were no visual defects, e.g. loose cowling.
The solution
After detailed analysis of the data, the engineer advised that the fan would require balancing at the next available opportunity that suited production demands.
Originally, it was thought that a build-up of product was causing the machine to be out of balance, but after thoroughly cleaning the fan the high vibration levels remained.
The site maintenance team instructed our engineers to balance the fan during a scheduled maintenance period.
The result
The balancing procedure required three separate trial weight and test runs to get the levels to an acceptable standard.
Before balancing, the overall vibration level was over 5mm/s with the highest been approximately 8.5mm/s across the fan.
Figure 1: Vibration data readings returning to normal levels after balance.
The completed balance showed operating levels of approximately 2.5mm/s across the unit – see figure 1. These levels have remained at an acceptable standard on future visits.
Many food and beverage companies are turning to condition-based maintenance to detect impending faults in machines early, enabling maintenance to be scheduled and significantly reducing the likelihood of an unplanned shutdown.
Key outcomes
We balanced the fan during a scheduled maintenance period.
Reduced overall vibration level from over 5mm/s to approximately 2.5mm/s.
Reduced the likelihood of an unplanned shutdown.
Contact us to find out more about Vibration Analysis, Remote Monitoring and Data Services and Products.
Related Case Studies
View All Case Studies
Preserving History and Ensuring Safety with Structural Monitoring During The Jenners Building Re-development
Read more.
Vessel Downtime Avoided for UK Ferries Operator
Read more.
Testing Subsea Air Bags with SmartLoad® Load Monitoring Technology
Read more.