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Sector
Manufacturing
Location
West Midlands
Services
Chemical Analysis
Supporting the galvanising industry with routine Chemical Analysis
Project overview
The galvanising industry in industrial manufacturing is dedicated to creating metal coatings that are both durable and resistant to corrosion. To achieve success in this field, it is essential to have a deep understanding of the chemical composition of galvanising baths.
These baths, which consist of molten zinc and alloying elements, play a crucial role in transforming raw metal into a shield that is resistant to corrosion. Conducting chemical analysis is of utmost importance as it allows us to maintain optimal zinc levels, control the presence of alloying elements, and ensure the production of high-quality coatings.
At our test house, we take great pride in our strong and well-established reputation. We are committed to providing our customers with a first-class service that meets their needs and exceeds their expectations.
This commitment is exemplified by our longstanding partnership with the largest hot dip galvanising organisation in the UK. Our customer recognized the value of our expertise and sought to establish a testing partnership with us. Their goal was to evaluate the effectiveness of their hot-dip galvanising process on various construction materials, with the ultimate aim of enhancing the durability and longevity of metal structures.
Find out more about our Chemical Analysis services
The Challenge
Hot-dip galvanising is the process of coating iron or steel with a layer of zinc by immersing the metal in a bath of molten zinc. During the process, a metallurgically bonded coating is formed which protects the steel from harsh environments and corrosive attack.
Our customer needed to understand the chemical composition of their galvanising baths. This is an essential aspect of quality control in the galvanisation process, as it ensures that the coating applied to metal surfaces is of high quality, adheres uniformly, and provides effective and long-lasting corrosion protection, meeting the standards and specifications of various industries.
Our customer had several key objectives for us as their chosen test house:
- Evaluate the chemical composition of the hot-dip galvanising bath
- Ensure compliance with industry standards and specifications
- Report any defects, flaws or potential issues so that immediate action can be taken
- Support high-volume chemical analysis testing across multiple sites
The Solution
Through our collaborative efforts and dedication to excellence, we successfully provided our customer with the necessary support to maintain high-quality standards and ensure the success of their hot dip galvanising services across all their sites in the UK.
We were able to assist our customer by conducting regular, high-volume chemical tests to analyse the composition of their galvanising bath across multiple sites in the UK.
- Ensuring uniformity in bath analysis was of utmost importance to guarantee that all their sites met international standards and produced products of the same high quality.
- Time management was also a key priority, as the tests needed to be synchronized across all sites to promptly identify any defects or flaws in the baths.
- We assigned a dedicated project manager who served as the primary point of contact for our customer. This streamlined communication and facilitated quick and accurate chemical testing.
The Results
Through meticulous examination and routine testing, we were able to verify the chemical composition of the hot-dip galvanising baths. This helped to significantly enhance the corrosion resistance and durability of galvanised products.
Individual test reports from each examination help our customer assess and improve bath quality, ensuring consistency across multiple sites.
- Confirmed compliance with industry standards
- Validated the galvanisation process and overall performance of the coatings
- Ensured product uniformity across all sites
The success of this collaborative effort demonstrates the power of precision in chemical analysis within the hot-dip galvanising industry. It highlights how attention to detail and scientific rigor can lead to innovative solutions that elevate the quality and performance standards of our customers products.
Find out more about our Chemical Analysis services
Key Outcomes
Uniformed quality
across sites with routine testing, improving metal durability and longevity
Confirmed compliance
with industry standards and specifications for developing high-quality coatings and corrosion protection
Proactive solutions
for any defects, flaws or potential issues in the galvanising baths through regular testing
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